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All
rails, posts and pickets shall be formed from 6063-T6 aluminum of
1-1/2 Schedule 40 pipe size, except where there are formed elbows,
whereby, 6063-T4 is used. All railing accessories shall be cast from ANSI 713
alloy. All fasteners used in the system shall be aluminum or
stainless steel.
All pipe cuts
shall be square and accurate for minimum joint-gap. Cuts shall be
clean and free of chamfer, from deburring, nicks and burrs. Holes
shall be drilled the proper size for a tight flush fit of rivets and
screws. All posts grouted in concrete must have one 1/4"
diameter weep hole, 1/2" above post collar, in the plane of the
rail.
Post spacing shall
not exceed 6' 0" center-to-center. All posts will be a single
unspliced length between posts. All top rails shall be continuous
whenever possible. All fasteners shall be tightened so that
completed railing is rigid and free of play at joints and component
attachments.
Superior
Aluminum Series 500 railing meets federal safety requirements as determined by an
independent testing laboratory. Test results available upon request.
For
continuous spans in excess of 40 feet, expansion joints should be
provided. To make an expansion joint, one end of the spliced joint
should not have structural adhesive applied so that it is free to
move in or out of the pipe. If a joint is provided every 30 feet,
the width of the gap should allow 1/8" expansion for each 40OF
of expected temperature rise. All pipe railing splices should be
made no more than 12" from the nearest post.
For full Series 500 architectural specifications click here (pdf)
Railing
splices are designed for a tight press fit and must be compressed
with a pliers to permit them to slip into the pipe. The areas to be
joined should be cleaned thoroughly. Mix adhesive according to
manufacture's directions. Mix only enough that you can use within
1/2 hour. Apply adhesive to inside surface of pipe. Compress splice
sleeve with a pliers, then slip into the pipe. Wipe off excess
adhesive after components are properly joined. The areas connected
together should be left undisturbed for eight hours, longer in cold
weather.

To
attach the tee fitting to the post, a self tapping, stainless steel,
hexagon head screw with lockwasher is positioned through the fitting
and threaded into the tubular post.
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When
two 90o tees are located directly opposite each other to
form a cross, a stainless steel through bolt, lockwasher and locknut
are used. Pipe
or picket railing can be embedded in concrete and grouted, or
mounted on decks and platforms with base flanges, or side-mounted on
facia or stringer by means of facia flanges.
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